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The covid-19 pandemic has disturbed the entire world, and our country has also been affected severely for the same. The entire country came to a standstill and all the activities had been stopped with minimal human interaction due to announcement of lockdown by our prime minister to avoid spreading of the disease.Thank you for reading…

From the past few months this pandemic (covid -19) is spreading all over the globe in colossal manner, growing into a life threat to millions of people and becoming a prevailing reason to shake the strong fundamentals of many nations. It has made a sizable impact on almost everyone in the world, nobody is free…

We have made extensive upgrades for the Cylinder Welder to suit most of the child parts that gets welded on to the cylinder, while we started with Auto Port Locator, we have now included an extensive range, i.e; The Tailstock System, The Headstock System with optional push pull to accommodate  variable tube lengths from 100mm…

As I mentioned in the prior blog we moved from a concept of portable cnc welder to steering cylinder welding and finally providing a complete solution for multiple ports for the Front End Tipper (FET) cylinders. As a glimpse here is what it came out to be :Thank you for reading this post, don’t forget…

I still remember the application papers filed for my Masters in Design, completing TOEFL, SAT & even IELTS to sail through the shores for a better prospect of the west in the hope of a greater tomorrow.Thank you for reading this post, don’t forget to subscribe! Its still wake and nothing has moved so far,…

COMPONENT STUDYThank you for reading this post, don’t forget to subscribe! THE COMPONENT IS IN A CYLINDRICAL STRUCTURE WHERE SMALL PORES WERE GIVEN THROUGHOUT, WHICH ACTS AS AN AIR FILTER. THE REAL PROBLEM 1) TWO ENDS OF THE SHEET IS BEEN ATTACHED AND CLAMPED MANUALLY. THEN LINEAR WELDING IS DONE OVER IT TO FORM A…

COMPONENT STUDYThank you for reading this post, don’t forget to subscribe! The component is a water accumulating and heating vessel inside a water heater. It is made of stainless steel sheet which is rolled to form a hollow cylinder. The inlet and outlet ports present at the top of the component. THE REAL PROBLEM 1)…

COMPONENT STUDYThank you for reading this post, don’t forget to subscribe! The component is a water accumulating and heating vessel inside a water heater. It is made of stainless steel sheet which is rolled to form a hollow cylinder and welded. THE REAL PROBLEM 1) The hollow cylinder needs to be joined using TIG welding…

COMPONENT STUDYThank you for reading this post, don’t forget to subscribe! The component is a water accumulating and heating vessel inside a water heater. It is made of stainless steel sheet which is rolled to form a cylindrical structure. The plates were used on top and bottom of the cylinder to make a container. THE…

COMPONENT STUDYThank you for reading this post, don’t forget to subscribe! A high voltage electronic circuit which is enclosed with a plastic box where one side is kept open which is later filled with epoxy resin or silicone rubber gel which acts as an insulator also to protect component from impact, vibration and loose wires.…

COMPONENT STUDYThank you for reading this post, don’t forget to subscribe! The component is a Hydraulic fitting tubes made of MS with various diameters and lengths. It consists of a flange, end connectors and other hydraulic fittings where it is to be welded with MS pipe to form hydraulic fitting. THE REAL PROBLEM 1) The…

COMPONENT STUDY :Thank you for reading this post, don’t forget to subscribe! The component is a castor trolley wheel in which the top plate and legs need to be welded, which weighs 0.3 – 0.4 kgs as a whole. 1).COMPONENT SPECIFICATION :- Diameter of the top plate :            100mm Length of the legs :                         4inch…

COMPONENT STUDY :Thank you for reading this post, don’t forget to subscribe! THE COMPONENT IS A TRACTOR TROLLEY WHICH CONSISTS OF RECTANGULAR TUBES, C CHANNELS WHICH MUST BE WELDED. (COMPONENT IMAGE IS SHOWN BELOW) COMPONENT SPECIFICATION: – WEIGHT OF COMPONENT: – 5TONNES APPROX. LENGTH OF COMPONENT: – UPTO 3100MM WIDTH OF THE COMPONENT: – UPTO…

COMPONENT STUDY :Thank you for reading this post, don’t forget to subscribe! THE COMPONENT IS IN A CYLINDRICAL STRUCTURE WHERE SMALL PORES WERE GIVEN THROUGHOUT, WHICH ACTS AS A FILTER. COMPONENT SPECIFICATION:- WEIGHT OF COMPONENT :-  UPTO 10KGS LENGTH OF COMPONENT :-  UPTO 1500MM DIAMETER OF THE COMPONENT :- Ø 150MM AND VARIES MATERIAL :…

COMPONENT STUDY :Thank you for reading this post, don’t forget to subscribe! THE COMPONENT IS A WATER HEATER STORAGE TANK WHERE THE CENTER PART OF THE CYLINDER( JOINING TWO PARTS OF CYLINDER)TO BE WELDED(GIRTH WELDING). COMPONENT SPECIFICATION: – WEIGHT OF COMPONENT: – 5KGS APPROX. DIAMETEROF THE COMPONENT: – 200MM MATERIAL: – MILD STEEL THICKNESS: –…

COMPONENT STUDY :Thank you for reading this post, don’t forget to subscribe! THE COMPONENT IS A WATER HEATER STORAGE TANK WHERE THE INLET AND OUTLET NIPPLES NEEDS TO BE WELDED(PORT WELDING). COMPONENT SPECIFICATION: – WEIGHT OF COMPONENT: – 5KGS APPROX. DIAMETER OF PORT: –           20MM DIAMETEROF THE COMPONENT: – 200MM MATERIAL: – MILD STEEL…

COMPONENT STUDYThank you for reading this post, don’t forget to subscribe! THE COMPONENT IS A REINFORCEMENT FOR THE CONCRETE STAIRS, THE COMPONENT HAS 3 PARTS, and THE IMAGE 1 SHOWS THE COMPONENTS AND ITS VARIOUS PARTS. COMPONENT SPECIFICATION:- SL NO COMPONENT TYPE LENGTH(MM) WIDTH(MM) WEIGHT(KG) 1 MS SHEET 3000 380 26.789 2 RAISER MALE 145 30…

India has long been dreaming of all things big, right from economy, software, manufacturing and construction to name a few.Thank you for reading this post, don’t forget to subscribe! One of its biggest hurdle is not the dream but the doing. The implementation process is where the problem starts as the norms & paperwork get…

The term, “uranami,” is the literal pronunciation of the two-word Japanese technical term . “Ura” literally means, “reverse side,” and “nami,” “ripples.” “Uranami” is used to describe the penetration bead protruded on the reverse side of the weld joint when welded from the face side of the weld joint (one-side welding without backing materials) —…

COMPONENT STUDYThank you for reading this post, don’t forget to subscribe! The component a C shaped bar welded onto the cast plate, which weighs 5 kgs as a whole (the plate and bar) ,the picture shows the component and its parts (image 1). COMPONENT SPECIFICATION :- Diameter of the bent bar: – Ø16. CAST-IN SIZE:-200x200x16.…

COMPONENT STUDYThank you for reading this post, don’t forget to subscribe! THE COMPONENT IS A HYDRAULIC PIPE, WHOSE ID VARIES FROM 0.375” TO 1”.THE WEIGHT OF THE COMPONENT VARIES WITH THE LENGTH. PICTURE SHOWS THE PARTS OF THE COMPONENT.(IMAGE 1) COMPONENT SPECIFICATION:- SL NO NUT ID NUT A/F THICKNESS 1 0.375” 17.46 MM 4.4 MM…

COMPONENT STUDYThank you for reading this post, don’t forget to subscribe! THE COMPONENT IS A LAMP SHADE OUTER COVER, THE COMPONENTS ARE OF DIFFERENT SIZES AND WEIGHT FROM 1.5 Kg TO 6 Kgs AS A WHOLE .THE PICTURE SHOWS THE WELDED COMPONENT,WELD ZONES AND INDIVIDUAL COMPONENTS. (FIG 1) COMPONENT SPECIFICATION:- SL NO A/F SIZE TYPE WEIGTH(Kg)…

COMPONENT STUDYThank you for reading this post, don’t forget to subscribe! THE COMPONENT IS A STATOR, WHICH WEIGHS 250 Kgs AS A WHOLE (WITH THE COIL AND OUTER SHELL) .THE PICTURE SHOWS THE COMPONENT AND HOLES TO BE WELDED. (FIG 1) COMPONENT SPECIFICATION:- WEIGHT OF OUTER COVER:-19.15-21.75 Kgs WEIGHT OF CORE : – 220 Kgs.…

COMPONENT STUDYThank you for reading this post, don’t forget to subscribe! THE COMPONENT IS A LEVER ASSEMBLY, WHICH WEIGHS 0.320 Kgs AS A WHOLE .THE PICTURE SHOWS THE PARTS OF THE COMPONENT  COMPONENT SPECIFICATION:- WEIGHT OF COMPONENT:-0.3 Kg WEIGHT OF BALL JOINT :-0.009Kg DIAMETER OF THE BALL :-Ø10 MM HUB WEIGHT                      : – 0.049 Kg…

COMPONENT STUDYThank you for reading this post, don’t forget to subscribe! THE COMPONENT IS A HYDRAULIC HOSE TO WHICH THE END CONNECTORS HAS TO BE WELDED, WHICH WEIGHT VARIES AS THE COMPONENT LENGTH AND DIAMETER VARIES.THE PICTURE SHOWS THE WELDED COMPONENTS. (IMAGE 1- FUSION WELDED & IMAGE 2 SHOWS NUT TYPE WELDED COMPONENT). SL NO…

Ever wondered how the whole flight of staircase would be without a conjoining safety of handrails, terrible right ?Thank you for reading this post, don’t forget to subscribe! It is the utmost important aspect of any staircase construction to maintain the right height of handrail that is easily accessible for people to hold them right…

We developed this system for Lithium Ion battery pack micro spot welding where the accuracy of positioning is the most important factor as the layer of weld & position is at 0.1mm precision.Thank you for reading this post, don’t forget to subscribe! This also focuses on multiple point teach and positioning where the weld spot…

Welding automation is broken down into two basic categories: Semi-automatic and Fully Automatic. In semi-automatic welding, an operator manually loads the part(s) into the welding fixture. A weld controller then controls the torch/part motions and welding parameters to ensure a quality, repeatable weld. After the weld is completed, the operator then removes the completed part…