COMPONENT STUDY The component is a water accumulating and heating vessel inside a water heater. It is made of stainless steel sheet which is rolled to form a hollow cylinder and welded. THE REAL PROBLEM 1) The hollow cylinder needs to be joined using TIG welding fusion process. 2) Linearity should be maintained properly. 3)…
COMPONENT STUDY The component is a water accumulating and heating vessel inside a water heater. It is made of stainless steel sheet which is rolled to form a cylindrical structure. The plates were used on top and bottom of the cylinder to make a container. THE REAL PROBLEM 1) The top and bottom plates needs…
COMPONENT STUDY A high voltage electronic circuit which is enclosed with a plastic box where one side is kept open which is later filled with epoxy resin or silicone rubber gel which acts as an insulator also to protect component from impact, vibration and loose wires. THE REAL PROBLEM 1) The open side of the…
COMPONENT STUDY The component is a Hydraulic fitting tubes made of MS with various diameters and lengths. It consists of a flange, end connectors and other hydraulic fittings where it is to be welded with MS pipe to form hydraulic fitting. THE REAL PROBLEM 1) The flange and end connectors present at both the ends…
COMPONENT STUDY : The component is a castor trolley wheel in which the top plate and legs need to be welded, which weighs 0.3 – 0.4 kgs as a whole. 1).COMPONENT SPECIFICATION :- Diameter of the top plate : 100mm Length of the legs : 4inch and 6 inches Distance between two legs : 65mm…
COMPONENT STUDY : THE COMPONENT IS A TRACTOR TROLLEY WHICH CONSISTS OF RECTANGULAR TUBES, C CHANNELS WHICH MUST BE WELDED. (COMPONENT IMAGE IS SHOWN BELOW) COMPONENT SPECIFICATION: – WEIGHT OF COMPONENT: – 5TONNES APPROX. LENGTH OF COMPONENT: – UPTO 3100MM WIDTH OF THE COMPONENT: – UPTO 1500MM MATERIAL: – MILD STEEL THICKNESS: – 1MM TO…
COMPONENT STUDY : THE COMPONENT IS IN A CYLINDRICAL STRUCTURE WHERE SMALL PORES WERE GIVEN THROUGHOUT, WHICH ACTS AS A FILTER. COMPONENT SPECIFICATION:- WEIGHT OF COMPONENT :- UPTO 10KGS LENGTH OF COMPONENT :- UPTO 1500MM DIAMETER OF THE COMPONENT :- Ø 150MM AND VARIES MATERIAL : – STAINLESS STEEL THICKNESS :- 1 MM THE REAL…
COMPONENT STUDY : THE COMPONENT IS A WATER HEATER STORAGE TANK WHERE THE CENTER PART OF THE CYLINDER( JOINING TWO PARTS OF CYLINDER)TO BE WELDED(GIRTH WELDING). COMPONENT SPECIFICATION: – WEIGHT OF COMPONENT: – 5KGS APPROX. DIAMETEROF THE COMPONENT: – 200MM MATERIAL: – MILD STEEL THICKNESS: – 2MM THE REAL PROBLEM : 1) NEED TO JOIN…
COMPONENT STUDY : THE COMPONENT IS A WATER HEATER STORAGE TANK WHERE THE INLET AND OUTLET NIPPLES NEEDS TO BE WELDED(PORT WELDING). COMPONENT SPECIFICATION: – WEIGHT OF COMPONENT: – 5KGS APPROX. DIAMETER OF PORT: – 20MM DIAMETEROF THE COMPONENT: – 200MM MATERIAL: – MILD STEEL THICKNESS: – 2MM THE REAL PROBLEM 1) INLET AND…
COMPONENT STUDY THE COMPONENT IS A REINFORCEMENT FOR THE CONCRETE STAIRS, THE COMPONENT HAS 3 PARTS, and THE IMAGE 1 SHOWS THE COMPONENTS AND ITS VARIOUS PARTS. COMPONENT SPECIFICATION:- SL NO COMPONENT TYPE LENGTH(MM) WIDTH(MM) WEIGHT(KG) 1 MS SHEET 3000 380 26.789 2 RAISER MALE 145 30 0.65 3 J-CHANNEL 700 40 0.98 THE REAL PROBLEM…