We have made extensive upgrades for the Cylinder Welder to suit most of the child parts that gets welded on to the cylinder, while we started with Auto Port Locator, we have now included an extensive range, i.e; The Tailstock System, The Headstock System with optional push pull to accommodate variable tube lengths from 100mm…
As I mentioned in the prior blog we moved from a concept of portable cnc welder to steering cylinder welding and finally providing a complete solution for multiple ports for the Front End Tipper (FET) cylinders. As a glimpse here is what it came out to be : Image : Cylinder Welder V2.0 For once…
I still remember the application papers filed for my Masters in Design, completing TOEFL, SAT & even IELTS to sail through the shores for a better prospect of the west in the hope of a greater tomorrow. Its still wake and nothing has moved so far, probably the only thing that a better tomorrow could…
COMPONENT STUDY THE COMPONENT IS IN A CYLINDRICAL STRUCTURE WHERE SMALL PORES WERE GIVEN THROUGHOUT, WHICH ACTS AS AN AIR FILTER. THE REAL PROBLEM 1) TWO ENDS OF THE SHEET IS BEEN ATTACHED AND CLAMPED MANUALLY. THEN LINEAR WELDING IS DONE OVER IT TO FORM A CYLINDRICAL SHAPE.2) BASE CAP IS TACKED ALREADY WHICH MUST…
COMPONENT STUDY The component is a water accumulating and heating vessel inside a water heater. It is made of stainless steel sheet which is rolled to form a hollow cylinder. The inlet and outlet ports present at the top of the component. THE REAL PROBLEM 1) The ports present at the top of the component…
COMPONENT STUDY The component is a water accumulating and heating vessel inside a water heater. It is made of stainless steel sheet which is rolled to form a hollow cylinder and welded. THE REAL PROBLEM 1) The hollow cylinder needs to be joined using TIG welding fusion process. 2) Linearity should be maintained properly. 3)…
COMPONENT STUDY The component is a water accumulating and heating vessel inside a water heater. It is made of stainless steel sheet which is rolled to form a cylindrical structure. The plates were used on top and bottom of the cylinder to make a container. THE REAL PROBLEM 1) The top and bottom plates needs…
COMPONENT STUDY A high voltage electronic circuit which is enclosed with a plastic box where one side is kept open which is later filled with epoxy resin or silicone rubber gel which acts as an insulator also to protect component from impact, vibration and loose wires. THE REAL PROBLEM 1) The open side of the…
COMPONENT STUDY The component is a Hydraulic fitting tubes made of MS with various diameters and lengths. It consists of a flange, end connectors and other hydraulic fittings where it is to be welded with MS pipe to form hydraulic fitting. THE REAL PROBLEM 1) The flange and end connectors present at both the ends…
COMPONENT STUDY : The component is a castor trolley wheel in which the top plate and legs need to be welded, which weighs 0.3 – 0.4 kgs as a whole. 1).COMPONENT SPECIFICATION :- Diameter of the top plate : 100mm Length of the legs : 4inch and 6 inches Distance between two legs : 65mm…