COMPONENT STUDY The component a C shaped bar welded onto the cast plate, which weighs 5 kgs as a whole (the plate and bar) ,the picture shows the component and its parts (image 1). COMPONENT SPECIFICATION :- Diameter of the bent bar: – Ø16. CAST-IN SIZE:-200x200x16. THE REAL PROBLEM 1) Circular welding of 4 ends…
COMPONENT STUDY THE COMPONENT IS A HYDRAULIC PIPE, WHOSE ID VARIES FROM 0.375” TO 1”.THE WEIGHT OF THE COMPONENT VARIES WITH THE LENGTH. PICTURE SHOWS THE PARTS OF THE COMPONENT.(IMAGE 1) COMPONENT SPECIFICATION:- SL NO NUT ID NUT A/F THICKNESS 1 0.375” 17.46 MM 4.4 MM 2 0.5” 30 MM 6.4 MM 3 0.75” 31.75…
COMPONENT STUDY THE COMPONENT IS A LAMP SHADE OUTER COVER, THE COMPONENTS ARE OF DIFFERENT SIZES AND WEIGHT FROM 1.5 Kg TO 6 Kgs AS A WHOLE .THE PICTURE SHOWS THE WELDED COMPONENT,WELD ZONES AND INDIVIDUAL COMPONENTS. (FIG 1) COMPONENT SPECIFICATION:- SL NO A/F SIZE TYPE WEIGTH(Kg) 1 450 HEXAGONAL 1.5 2 600 HEXAGONAL 2.287 3…
COMPONENT STUDY THE COMPONENT IS A STATOR, WHICH WEIGHS 250 Kgs AS A WHOLE (WITH THE COIL AND OUTER SHELL) .THE PICTURE SHOWS THE COMPONENT AND HOLES TO BE WELDED. (FIG 1) COMPONENT SPECIFICATION:- WEIGHT OF OUTER COVER:-19.15-21.75 Kgs WEIGHT OF CORE : – 220 Kgs. LENGTH OF OUTER COVER:-i) 467 MM.ii) 427 MM.iii) 357…
COMPONENT STUDY THE COMPONENT IS A LEVER ASSEMBLY, WHICH WEIGHS 0.320 Kgs AS A WHOLE .THE PICTURE SHOWS THE PARTS OF THE COMPONENT COMPONENT SPECIFICATION:- WEIGHT OF COMPONENT:-0.3 Kg WEIGHT OF BALL JOINT :-0.009Kg DIAMETER OF THE BALL :-Ø10 MM HUB WEIGHT : – 0.049 Kg HUB DIAMETER (OD) :- Ø26.43 MM (ID) :-…
COMPONENT STUDY THE COMPONENT IS A HYDRAULIC HOSE TO WHICH THE END CONNECTORS HAS TO BE WELDED, WHICH WEIGHT VARIES AS THE COMPONENT LENGTH AND DIAMETER VARIES.THE PICTURE SHOWS THE WELDED COMPONENTS. (IMAGE 1- FUSION WELDED & IMAGE 2 SHOWS NUT TYPE WELDED COMPONENT). SL NO TYPE MINIMUM SIZE MAXIMUM SIZE 1 NUT WELDING ¼…
Ever wondered how the whole flight of staircase would be without a conjoining safety of handrails, terrible right ? It is the utmost important aspect of any staircase construction to maintain the right height of handrail that is easily accessible for people to hold them right during ascent or descent. On the contrary it is…
We developed this system for Lithium Ion battery pack micro spot welding where the accuracy of positioning is the most important factor as the layer of weld & position is at 0.1mm precision. This also focuses on multiple point teach and positioning where the weld spot of the electrode has to cover a matrix of…
Welding automation is broken down into two basic categories: Semi-automatic and Fully Automatic. In semi-automatic welding, an operator manually loads the part(s) into the welding fixture. A weld controller then controls the torch/part motions and welding parameters to ensure a quality, repeatable weld. After the weld is completed, the operator then removes the completed part…