Pipe Spool Welder - One Solution for All Pipe Spool Fabrications

pipe-spool-welder

Our Pipe Spool Welder are developed with more than 30 years of expertise in the pipe spool fabrication industry. While mostly used in power plants and petroleum refineries, our system caters to a wide range of pipe welding industries as well.

The system has dual weld heads combining the root pass and the follow up pass with plethora of options such GMAW, GTAW, PAW, SAW and FCAW. With auto setting of both root and multi pass the Teach User Interface is the most simplest tool for the operator.

Pipe Spool Welder Features & Benefits

  • Faster Movement : Runs up to 120mm/sec
  • Swift welding : Variable from 0.2rpm to 20rpm
  • Complex profiles ranging from, Linear, spherical, conical & helical interpolation can be done
  • Dual touch screen Human Machine Interface.
  • Load Capacity : Upto. 7.5 tons with Torque rating of 800 Nm
  • CAD2MOTION software support included
  • DXF Import programming option available
  • Closed cage cable management systems
  • Gearbox upgraded from 16Arcmin to 6Arcmin precision set backlash
  • Milled Bottom base frame mounting bed
  • Oscillator and Weaver options built in for both TIG and MIG welding.
  • Torque feedback safety auto braking solution for all the dynamic automatic axes.

Pipe Spool Welder Applications

SS Pressure Cover

SS Pressure Cover

Pipe & Flange Welding

SS Accumulater

SS Accumulater

Elbow Welding

Elbow Welding

SS End Fillet

SS End Fillet

Pipe Spool Welder Application Industries

Oil & Gas Industry

Oil & Gas Industry

Nuclear Industry

Nuclear Industry

Power Plants

Power Plants

Pharmaceutical Industry

Pharmaceutical Industry

Pipe Spool Welder Model Specifications

pipe-spool-welding-fabrication-india

Model No : PSW - C - 1600505(2)

  • Component Capacity : From 50mm to 600mm in diameter. Upto 5 tons total weight. Total length upto 16meters.
  • User Interface : 12 inch High Resolution Main Touch Screen + 7inch High Resolution Hand Pendant Touch Screen
  • Support Station Capacity : 1 ton per assembly
  • Support Rollers type : Adjustable, heat, fluid and dust resistant.
  • Support Station Height Adjustment Range : From 0 to 200mm with add on spacer bar.
  • Support Station Height Adjustment: Motorised – 3sets, Manual – 1set
  • Support Station Length Adjustment : Every assembly movable and lockable upto 4m each.

Standard Weld Source Package

  • Head 01 – GMAW with optional SAW/FCAW
  • Head 02 – GTAW/PAW with Auto Wirefeed
  • Machine Size : 18meter (L) x 2.5meter (H) x 2meter (W).
  • Stroke for Head 01 : X (Common) : 16m, Y (Common) : 0.5m, Z1 : 0.5m, T1 (Torch Rotary): +/- 90 deg
  • Stroke of Head 02 : X (Common) : 16m, Y (Common) : 0.5m, Z2 : 0.5m, T2 (Torch Rotary) : +/- 90deg
  • Main Rotary Axes : +/- 360 deg continuos
  • Weld Speed : 0.1mm/sec to 30mm/sec
  • Total Number of Axes : 7
  • Axes Repeatability: +/- 0.1mm
  • Interpolation Repeatability : +/- 0.1mm
  • Machine Bed parallel Accuracy : +/- 0.2mm for every 3meters.

Add-ons
  • AVC : Auto Voltage Controller , Linear axis 100mm
  • ATWF : Auto TIG Wire feeder
  • Chuck dia 80 : 3 jaw manual chuck
  • Chuck dia 130 : 3 jaw manual chuck

Data Logging and Cloud Monitoring

The machine Data Logger represents leading edge technology in welding and machine data collection and logging. The micro-controller based weld data acquisition system provides a means of measuring and documenting all basic machine parameters when used with external PC.
Cloud-based monitor that requires either an Ethernet connection or can be used on a cellular network. Once the physical connections have been set and powered, the rest of the setup is completed on a web browser.

Basic Feature

  • Input & Output Monitoring
  • Maintenance Monitoring
  • LAN Module
  • Sequence Reports
  • Purging Enable / Disable
  • Remote Monitoring
  • Machine Data Logging
  • Weld Cycle Limits

Advanced Feature

  • Error Report Sheets
  • Gas Pressure Monitoring
  • Wire Feed Monitoring
  • Air Pressure Monitoring
  • Camera Monitoring System
  • Operator Data Logging
  • + Basic Features

Monitoring Benefits

Operator Data Logging

  • Can get the reports of operator work timings in the machine.

Air Pressure Monitoring

  • Complete machine pneumatic line air pressure can be monitored.

Error Report

  • Machine errors, input/output errors, sequence errors etc. Can be monitored through the report generated by the system.

Sequence Report

  • Machine sequence. Flow chart can be monitored.

Machine Data Logging

  • Machine used time, production rate, power consumption etc can be monitored.

Weld Cycle Limits

  • Can monitor and set the weld cycle limits per shift or based on the production requirements.

Wire Feed Monitoring

  • MIG / TIG wire feeding can be monitored. (Helps in planning for the pre ordering of wire spools without interrupting the production)

Maintenance Monitoring

  • Machine maintenance report, online service, programming modification/ change, copy etc can be done.

Purging Enable/Disable

  • Fine art of getting a URUNAMI weld bead by creating a gas chamber inside the component. (feature is available only for the orbital welder)

Camera Monitoring System

  • Can monitor & access the camera setting and features. (If camera is used in the machine)

Remote Monitoring

  • All features of the machine can be monitored over the internet through this Machine facility.

LAN Module

  • LAN cable connecting port is provided to connect & transfer the data from control system to cloud storage facility over internet.

Gas Pressure Monitoring

  • Welding gas pressure can be monitor.

Input & Output Monitoring

  • Machine IP/ OP can be monitored.

Available Accessories

  • Welding power source MIG
  • Welding power source TIG
  • Auto Voltage Controller with linear axes 100mm
  • Fume extraction system
  • Cloud Monitoring
  • Remote access
  • Auto darkening Welding helmet
  • Gloves & welding apron
  • UPS –1.5KVA
  • Auto torch cleaning system
  • Camera monitoring system
  • Weld Parameter integration
  • Customized welding fixture