COMPONENT STUDY : THE COMPONENT IS A TRACTOR TROLLEY WHICH CONSISTS OF RECTANGULAR TUBES, C CHANNELS WHICH MUST BE WELDED. (COMPONENT IMAGE IS SHOWN BELOW) COMPONENT SPECIFICATION: – WEIGHT OF COMPONENT: – 5TONNES APPROX. LENGTH OF COMPONENT: – UPTO 3100MM WIDTH OF THE COMPONENT: – UPTO 1500MM MATERIAL: – MILD STEEL THICKNESS: – 1MM TO…
COMPONENT STUDY : THE COMPONENT IS IN A CYLINDRICAL STRUCTURE WHERE SMALL PORES WERE GIVEN THROUGHOUT, WHICH ACTS AS A FILTER. COMPONENT SPECIFICATION:- WEIGHT OF COMPONENT :- UPTO 10KGS LENGTH OF COMPONENT :- UPTO 1500MM DIAMETER OF THE COMPONENT :- Ø 150MM AND VARIES MATERIAL : – STAINLESS STEEL THICKNESS :- 1 MM THE REAL…
COMPONENT STUDY : THE COMPONENT IS A WATER HEATER STORAGE TANK WHERE THE CENTER PART OF THE CYLINDER( JOINING TWO PARTS OF CYLINDER)TO BE WELDED(GIRTH WELDING). COMPONENT SPECIFICATION: – WEIGHT OF COMPONENT: – 5KGS APPROX. DIAMETEROF THE COMPONENT: – 200MM MATERIAL: – MILD STEEL THICKNESS: – 2MM THE REAL PROBLEM : 1) NEED TO JOIN…
COMPONENT STUDY : THE COMPONENT IS A WATER HEATER STORAGE TANK WHERE THE INLET AND OUTLET NIPPLES NEEDS TO BE WELDED(PORT WELDING). COMPONENT SPECIFICATION: – WEIGHT OF COMPONENT: – 5KGS APPROX. DIAMETER OF PORT: – 20MM DIAMETEROF THE COMPONENT: – 200MM MATERIAL: – MILD STEEL THICKNESS: – 2MM THE REAL PROBLEM 1) INLET AND…
COMPONENT STUDY THE COMPONENT IS A REINFORCEMENT FOR THE CONCRETE STAIRS, THE COMPONENT HAS 3 PARTS, and THE IMAGE 1 SHOWS THE COMPONENTS AND ITS VARIOUS PARTS. COMPONENT SPECIFICATION:- SL NO COMPONENT TYPE LENGTH(MM) WIDTH(MM) WEIGHT(KG) 1 MS SHEET 3000 380 26.789 2 RAISER MALE 145 30 0.65 3 J-CHANNEL 700 40 0.98 THE REAL PROBLEM…
India has long been dreaming of all things big, right from economy, software, manufacturing and construction to name a few. One of its biggest hurdle is not the dream but the doing. The implementation process is where the problem starts as the norms & paperwork get going the implementation is where it holds up. With…
The term, “uranami,” is the literal pronunciation of the two-word Japanese technical term . “Ura” literally means, “reverse side,” and “nami,” “ripples.” “Uranami” is used to describe the penetration bead protruded on the reverse side of the weld joint when welded from the face side of the weld joint (one-side welding without backing materials) —…
COMPONENT STUDY The component a C shaped bar welded onto the cast plate, which weighs 5 kgs as a whole (the plate and bar) ,the picture shows the component and its parts (image 1). COMPONENT SPECIFICATION :- Diameter of the bent bar: – Ø16. CAST-IN SIZE:-200x200x16. THE REAL PROBLEM 1) Circular welding of 4 ends…
COMPONENT STUDY THE COMPONENT IS A HYDRAULIC PIPE, WHOSE ID VARIES FROM 0.375” TO 1”.THE WEIGHT OF THE COMPONENT VARIES WITH THE LENGTH. PICTURE SHOWS THE PARTS OF THE COMPONENT.(IMAGE 1) COMPONENT SPECIFICATION:- SL NO NUT ID NUT A/F THICKNESS 1 0.375” 17.46 MM 4.4 MM 2 0.5” 30 MM 6.4 MM 3 0.75” 31.75…
COMPONENT STUDY THE COMPONENT IS A LAMP SHADE OUTER COVER, THE COMPONENTS ARE OF DIFFERENT SIZES AND WEIGHT FROM 1.5 Kg TO 6 Kgs AS A WHOLE .THE PICTURE SHOWS THE WELDED COMPONENT,WELD ZONES AND INDIVIDUAL COMPONENTS. (FIG 1) COMPONENT SPECIFICATION:- SL NO A/F SIZE TYPE WEIGTH(Kg) 1 450 HEXAGONAL 1.5 2 600 HEXAGONAL 2.287 3…